ブランド名: | VIIPLUS.COM |
モデル番号: | self-lubricating bearing |
MOQ: | 1000 |
価格: | 交渉可能 |
支払条件: | T/T |
供給能力: | 青銅色の袖のブッシュ、中国、製造業者、製造者、工場、ブッシュ、鋳鉄軸受け、袖のブッシュ、POM軸受け、鋳鉄の平野軸受け、潤滑の青銅色のブッシュに油を差している卸し売りの、金属自己 |
Oilless Bushes, also known as solid lubricating bearings, are essential components in various industrial applications. These high-quality bushes are made from different alloys to suit specific requirements. The main alloys used include ZCuZn25AI6Fe3Mn3 or ZCuSn6Zn6Pb3, C95400 Aluminum Bronze, C86300 Manganese Bronze, C95500 Aluminum Bronze, and C63000 Nickel Aluminum Bronze.
The ZCuZn25AI6Fe3Mn3 or ZCuSn6Zn6Pb3 alloy oilless bushes are designed for applications where solid lubrication is required. These bronze bushes are highly durable and provide excellent wear resistance, making them ideal for high-load environments.
C95400 Aluminum Bronze Bushes are commonly used in various industrial settings due to their superior strength and corrosion resistance. These bronze bearings are known for their reliability and longevity, making them a preferred choice for demanding applications.
C86300 Manganese Bronze Wear Plates and Bushings are specifically engineered to withstand heavy loads and harsh operating conditions. These bronze bushes offer exceptional performance in high-wear environments, ensuring smooth operation and extended service life.
C95500 Aluminum Bronze Self-lubricating Bushes are specially designed for marine propeller systems and seawater pumps. These self-lubricating bronze bearings reduce friction and wear, resulting in improved efficiency and performance in marine applications.
C63000 Nickel Aluminum Bronze Oilless Bush Bearings are tailored for applications requiring high load capacity and corrosion resistance. These bronze bushes excel in challenging environments, providing reliable performance and durability under extreme conditions.
For customers interested in evaluating the quality and performance of our oilless bushes, samples are available upon request. This allows you to test the suitability of the bronze bearing products for your specific applications before making a purchase.
Oilless bushes offer numerous advantages, including high quality and competitive pricing. The bronze bushings deliver exceptional performance, reliability, and longevity, ensuring smooth operation and reduced maintenance costs over time. With their solid lubricating properties, these bushes minimize friction and wear, enhancing the overall efficiency and lifespan of the equipment they are used in.
In conclusion, oilless bushes, also known as bronze bearings or bronze bushes, are indispensable components in various industrial applications. With their versatility, durability, and performance, these solid lubricating bearings provide reliable solutions for high-load environments, marine applications, and other demanding settings. Choose oilless bushes for high-quality, cost-effective solutions that deliver superior performance and longevity.
In industrial machinery, wear plates play a critical role in reducing friction, improving service life, and maintaining operational efficiency. JSP solid self-lubricating wear plates, made from high-strength brass alloy (CuZn25Al5Mn4Fe3) with plugged graphite, are engineered to handle heavy loads, high temperature, and continuous sliding conditions.
Unlike traditional wear plates that require frequent external lubrication, JSP plates integrate embedded solid lubricants for maintenance-free operation. This article explores the material properties, working principle, advantages, and applications of these wear plates, supported by technical charts, tables, and industry insights.
Solid self-lubricating wear plates are engineered surfaces that reduce friction between sliding or rotating components. The key difference from conventional plates is the integration of solid lubricants directly into the material matrix.
Key Features:
Embedded solid lubricants (plugged graphite)
High load-bearing capacity
Excellent wear and corrosion resistance
Operates under high temperature, dry, or contaminated conditions
These properties make JSP wear plates ideal for heavy-duty presses, conveyors, molding machines, and industrial sliding systems.
The brass alloy CuZn25Al5Mn4Fe3 combines copper, zinc, aluminum, manganese, and iron to deliver exceptional strength, corrosion resistance, and compatibility with solid lubricants.
Property | CuZn25Al5Mn4Fe3 | Standard Bronze | Steel |
---|---|---|---|
Tensile Strength (MPa) | 450–550 | 350–450 | 500–700 |
Hardness (HB) | 150–180 | 120–150 | 180–220 |
Thermal Conductivity (W/m·K) | 70–90 | 50–60 | 45–60 |
Wear Resistance | High | Medium | Medium |
Lubricant Compatibility | Excellent | Low | Low |
Analysis:
This high-strength brass alloy outperforms standard bronze in both load capacity and wear resistance. Its high thermal conductivity prevents overheating during high-speed operations, while the embedded plugged graphite ensures consistent low-friction performance.
The working principle integrates mechanical strength and solid lubrication:
Brass Alloy Matrix (CuZn25Al5Mn4Fe3)
Provides structural integrity, thermal management, and corrosion resistance.
Plugged Graphite
Embedded graphite plugs release a thin lubricating film under sliding stress.
Self-Lubricating Mechanism
Sliding contact generates a continuous lubricant film on the surface, reducing the friction coefficient (μ ≈ 0.05–0.12).
Diagram of Lubrication Layer:
This design eliminates the need for external grease or oil, especially in hard-to-access areas.
Maintenance-Free Operation
Reduces downtime caused by lubrication maintenance.
High Load & Temperature Resistance
Ideal for industrial presses, forming machines, and conveyor systems.
Extended Service Life
Embedded graphite reduces wear rates, extending operational lifespan.
Corrosion Resistance
Alloy composition protects against oxidation in harsh environments.
Performance Comparison Table:
Feature | Steel Wear Plate | Bronze Wear Plate | JSP Brass Alloy Wear Plate |
---|---|---|---|
Friction Coefficient | 0.2–0.4 | 0.15–0.3 | 0.05–0.12 |
Maintenance | High | Medium | Low |
Max Operating Temperature | 200°C | 250°C | 300°C |
Wear Rate | High | Medium | Low |
Load Capacity | Medium | Medium | High |
1. Heavy Presses and Forming Equipment
High-strength brass alloy plates maintain low friction under heavy loads.
2. Conveyor Systems
Continuous operation without frequent lubrication reduces maintenance costs.
3. Injection Molding and Die Casting
Thermal conductivity prevents hot spots, improving molding accuracy.
4. Mining and Bulk Material Handling
Wear plates withstand abrasive materials while maintaining low friction.
Case Study Insight:
In a metal forming facility, replacing standard bronze wear plates with JSP high-strength brass alloy plates with plugged graphite increased die life by 35% and reduced downtime for lubrication maintenance by 60%.
When choosing JSP solid self-lubricating wear plates, consider:
Selection Factor | Considerations |
---|---|
Load Capacity | Ensure alloy can handle maximum operational load. |
Sliding Speed | High-speed applications benefit from high thermal conductivity. |
Environment | For corrosive or dusty conditions, choose plates with superior oxidation resistance. |
Lubricant Type | Graphite plugs for high-temperature and high-load, PTFE for low-load, high-speed operations. |
Dimensions & Thickness | Correct sizing ensures uniform load distribution and minimal shaft wear. |
JSP solid self-lubricating wear plates with high-strength brass alloy CuZn25Al5Mn4Fe3 and plugged graphite are engineered for maintenance-free, high-load, and high-temperature industrial applications. By combining structural integrity with embedded lubrication, these wear plates provide long-lasting performance, reduced friction, and superior wear resistance.
For industries seeking reliable, low-maintenance wear solutions, JSP self-lubricating brass alloy plates offer a technically robust and cost-effective solution.
VIIPLUS.COM offers a wide range of oilless bushes suitable for various application occasions and scenarios. Our self-lubricating bearing models are designed to excel in high load and corrosion-resistant environments, making them ideal for a multitude of industries.
Originating from CHINA, our oilless bushes are crafted using high-quality alloys such as ZCuZn25AI6Fe3Mn3 or ZCuSn6Zn6Pb3, C95400 aluminum bronze bush, C86300 manganese bronze wear plates and bushings, C95500 aluminum bronze self-lubricating bushes for marine propeller systems and seawater pumps, and C63000 nickel aluminum bronze oilless bush bearing. These alloys ensure durability and reliability in demanding conditions.
Whether you require bronze bushes, bronze bearings, or bronze bushings, VIIPLUS.COM has the perfect solution for your needs. Our products are FOB ShangHai, and samples are available for testing and evaluation.
The self-lubricating feature of our bearings eliminates the need for additional lubrication, reducing maintenance requirements and ensuring smooth operation. This attribute is particularly beneficial in applications where constant lubrication is impractical or challenging.
Our oilless bushes are specifically designed for high load and corrosion resistance, making them suitable for a wide range of applications. From industrial machinery to marine equipment, our self-lubricating bearings provide reliable performance in harsh environments.
Whether you are looking for bronze bushes for heavy-duty applications or bronze bearings for corrosive environments, VIIPLUS.COM has the perfect solution for you. Trust in our expertise and quality products to enhance the performance and longevity of your equipment.
Unit: mm
Standard No. | W | L | A | B | C | D | E | Flat Head Screw Size | Q'ty of holes |
JSP-1875 | 18 | 75 | 15 | 45 | - | - | - | M6 | 2 |
JSP-18100 | 100 | 25 | 50 | - | - | - | |||
JSP-18125 | 125 | 75 | - | - | - | ||||
JSP-18150 | 150 | 100 | - | - | - | ||||
JSP-2875 | 28 | 75 | 15 | 45 | - | - | - | ||
JSP-28100 | 100 | 25 | 50 | - | - | - | |||
JSP-28125 | 125 | 75 | - | - | - | ||||
JSP-28150 | 150 | 100 | - | - | - | ||||
JSP-35100 | 35 | 100 | 20 | 60 | - | - | - | M8 | |
JSP-35150 | 150 | 55 | 55 | - | - | 3 | |||
JSP-35200 | 200 | 55 | 50 | 55 | - | 4 | |||
JSP-35250 | 250 | 70 | 70 | 70 | - | 4 | |||
JSP-35300 | 300 | 65 | 65 | 65 | 65 | 5 | |||
JSP-35350 | 350 | 80 | 75 | 75 | 80 | 5 | |||
JSP-3875 | 38 | 75 | 15 | 45 | - | - | - | M6 | 2 |
JSP-38100 | 100 | 25 | 50 | - | - | - | |||
JSP-38125 | 125 | 75 | - | - | - | ||||
JSP-38150 | 150 | 100 | - | - | - | ||||
JSP-4875 | 48 | 75 | 15 | 45 | - | - | - | ||
JSP-48100 | 100 | 25 | 50 | - | - | - | |||
JSP-48125 | 125 | 75 | - | - | - | ||||
JSP-48150 | 150 | 100 | - | - | - | ||||
JSP-50100 | 50 | 100 | 20 | 60 | - | - | - | M8 | |
JSP-50150 | 150 | 55 | 55 | - | - | 3 | |||
JSP-50200 | 200 | 55 | 50 | 55 | - | 4 | |||
JSP-50250 | 250 | 70 | 70 | 70 | - | 4 | |||
JSP-50300 | 300 | 65 | 65 | 65 | 65 | 5 | |||
JSP-50400 | 400 | 90 | 90 | 90 | 90 | 5 | |||
JSP-75150 | 75 | 150 | 110 | - | - | - | 4 | ||
JSP-75200 | 200 | 80 | 80 | - | - | 6 | |||
JSP-75250 | 250 | 105 | 105 | - | - | 6 | |||
JSP-75300 | 300 | 85 | 90 | 85 | - | 8 | |||
JSP-75400 | 400 | 120 | 120 | 120 | - | 8 | |||
JSP-75500 | 500 | 115 | 115 | 115 | 115 | 10 |
Product Customization Services for the Oilless Bushes product:
Brand Name: VIIPLUS.COM
Model Number: self-lubricating bearing
Place of Origin: CHINA
Height: Bronze Bushing
Description: Solid Lubricating Bearings
Fob: ShangHai
Feature: Maintenance
Wear Plate Material: Bronze Plugged Graphite
“solid self-lubricating brass alloy wear plates”
“plugged graphite wear plates applications”
“high-strength maintenance-free wear plates”
“industrial low-friction wear plates”